Atmospheric emissions

Monitoring and decreasing atmospheric emissions in cement manufacture are Group priorities. We have already exceeded our 2010 reduction target for specific SO2 emissions in 2009. Due to current economic conditions, our efforts to reduce dust and NOx emissions have focused on implementing primary reduction measures. The target date to achieve a 20% reduction in average specific emissions has thus been revised to 2012 for dust and 2013 for NOx.

Monitoring atmospheric emissions

The installation of continuous emission monitoring devices as well as regular maintenance and training are required by our emissions monitoring and reporting (EMR) standard.

At the end of 2010, the implementation rate of the continuous emission monitors at kiln stacks (excluding India) was 91% (2009: 85%). We make knowledge gained through this work available to local test houses and regulators.

 

Other atmospheric emissions - dust, NOX, SO2
Number of kilns reporting Average specific concentration (g/tonne cementitious materials) Total annual emissions (tonnes/a)
2008 2009 2010 2008 2009 2010 2008 2009 2010
Dust 152 137 136 100 90 80 14,400 12,090 11,310
NOx 145 133 132 1,160 1,120 1,110 171,925 152,100 156,170
SO2 143 133 131 330 180 180 49,335 24,670 24,880

A Data presented in this table are only from cement kiln stacks, and do not include other point sources or fugitive emissions which are difficult to estimate.

B Total annual emissions were extrapolated from available data sets to all consolidated kilns. Emissions based on continuous monitoring data represent 84% of NOx emissions, 95% of SO2 emissions and 55% of dust emissions. The remaining emissions are based on spot testing or extrapolation.

 

Other atmospheric emissions - Mercury, organics, dioxins / furans
Number of kilns reporting Average specific concentration (g/tonne cementitious materials) Total annual emissions (tonnes/a)
2008 2009 2010 2008 2009 2010 2008 2009 2010
Mercury 144 126 129 0.02 0.013 0.012 1.9 1.8 1.6
Organics 141 133 128 56 37 34 8,320 5,080 4,800
(micrograms TEQ/tonne cementitious materials)c
Dioxins/furans 136 127 129 0.04 0.038 0.019 6.0* 5.2* 2.7*

C TEQ: Toxic equivalents - a sum parameter accounting for the relative toxicity of the individual dioxin and furan compounds. In cases where the measurements were below the detection limit, 50% of the detection limit was set as the default value.
* g TEQ/annum

In line with our Cement Sustainability Initiative commitment, data are also reported on grams per tonne of clinker.

Other atmospheric emissions - per tonne of clinker
Emission component Number of kilns reporting Average specific emissions
(g/tonne clinker)
Total annual emissions (tonnes/a)
2008 2009 2010 2008 2009 2010 2010
NOx 145 133 132 1,590 1,560 1,540 156,170
SO2 143 133 131 455 253 245 24,880
Dust 152 137 136 135 124 111 11,310
Organics 141 133 128 77 52 47 4,800
Mercury 144 126 129 0.02 0.02 0.02 1.60
(micrograms TEQ/tonne clinker)
Dioxins/Furans 136 127 129 0.06 0.05 0.03 2.7*


* g TEQ/annum

Other CSI Indicators:

Percentage of clinker production with emission monitoring
Dust SO2 NOx Organics Mercury D/F
% clinker production with emission measurements 100% 98% 98% 97% 98% 98%

 

Percentage of clinker produced by kilns that have installed continuous measurements:
Dust SO2 NOx
% clinker production with continuous emission monitoring 88% 86% 85%